What are the precautions in the operation of the advertising engraving machine?
1. In the actual processing, the relationship between machining effect and machining efficiency should be fully considered, and the coarse knife, fine knife and three-dimensional engraving can be flexibly applied. Large-area graphic area engraving uses large tools for processing, and small-area graphic areas or The effect of the small tool should be used for fine machining, and the setting of the overlap rate of the tool is also important.
2. Select the processing method according to the processing result requirements-----two-dimensional engraving, three-dimensional engraving or cutting. If pattern engraving is performed, two-dimensional or three-dimensional engraving is selected, and the generated processing path is the engraving path. If you are cutting and machining the wall surface of the sand table model, select "Cutting Word" and the generated path is the cutting path.
3. According to the requirements of processing effect, the path generation method is selected. The two-dimensional path is suitable for plane engraving. The processing effect does not have a strong three-dimensional effect, and the processing fineness is inversely proportional to the processing depth. The three-dimensional path has a "clear angle" engraving action, the processing effect has a strong three-dimensional effect, the processing pattern is fine, the processing fineness is directly related to the fineness of the pattern and the accuracy of the tool parameters, and the processing depth only affects the three-dimensional and does not affect the fineness of the processing. The degree, the greater the processing depth, the stronger the stereoscopic effect.
4. According to the fineness of processing and the texture of the material, choose the engraving processing path form----horizontal milling bottom, vertical milling bottom, forward 45 degree milling bottom, reverse 45 degree milling bottom. These engraving paths produce high processing precision. The processing surface is smooth. The circular path has a fast processing speed and high efficiency, but the processing effect is inferior to others.
5. Engraving tool selection, pay attention to the influence of cutting edge angle and blade width on machining accuracy and progress. If the cutting edge angle and blade width are large, the machining speed is fast, but the machining pattern is not fine, the cutting edge angle and blade width are Small processing speed is slow, but the graphics are fine and the durability of the tool is relatively poor.
How familiar is the importance of advertising engraving machines?
The correct use of CNC advertising engraving machine is the key to reduce the failure of advertising engraving machine and prolong its service life. It plays an important role in preventive maintenance. According to statistics, one-third of the faults are caused by humans, and general maintenance (such as oiling, cleaning, inspection, etc.) is carried out by the operator. The solution is to emphasize the awareness of equipment management, use and maintenance, and strengthen Business, technical training, improve the quality of operators, so that they can master the performance of CNC machine tools as soon as possible, strictly enforce equipment operating procedures and maintenance procedures to ensure that equipment operates in a reasonable working state.
What are the common faults in the operation of the advertising engraving machine?
1. The advertising engraving machine does not move or move normally when the single axis or the three axes do not move.
1. The control card is loose or faulty; 2. The corresponding axis of the drive is faulty; 3. The corresponding axis stepping motor is faulty; 4. The corresponding coupling is broken or loose (the coupling is loose and the symptoms are manifested, when engraving) The font is misaligned); 5. The corresponding screw breaks or the screw nut fails; 6. The corresponding shaft slips quickly; 7. The driver subdivision number and current are different from those in the software.
Second, the engraving machine has different depths of engraving
1. Control card loose or fault; 2. Stepper motor fault; 3. Driver fault or current subdivision is inconsistent with software setting; 4.z axis motor line fault; 5. Spindle motor fault; 6. Inverter interference or data setting Incorrect; 7. Static interference; 8. Computer virus or system problems; 9. Work platform is not flat.
Third, the advertising engraving machine has an error
1. Control card loose or fault; 2. Driver failure; 3. Stepper motor failure; 4. Static interference; 5. Motor line failure; 6. Data line failure; 7. Path is wrong; 8. Coupling break or Loose; 9. Processing speed is too fast; (system parameter curve acceleration is too large) 10. Computer system problems or viruses).
Fourth, the advertising engraving machine z-axis out of control (Zha knife)
1. Control card loose or fault; 2. Static interference; 3. Z-axis motor line fault; 4. File path error; 5. Inverter interference; 6. Computer system has problems or virus; 7. Z-axis motor power Not enough, the coupling is loose; 8. The current of the Z-axis drive is too small, or the signal line is wrong.
Five, advertising engraving machine
1. Control card failure; 2. Inverter interference; 3. File path error; 4. Static interference; 5. Software setting problem; 6. Driver failure or current subdivision setting error; 7. Data line failure; The computer has a virus or system problem.
Sixth, the engraving machine is not flat
1. The spindle and the table are not perpendicular to the correction (performance symptoms: the depth of the lower knife and the knife is different); 2. The knife has a problem; 3. The control card has a problem; 4. The Z-axis drive or the Z-axis screw has a problem.
Seven, the engraving machine is misplaced or the size is wrong
1. Check the path of the engraving software is correct or not; 2. Check the gap size of the screw and the tightening screw of the polished rod; 3. Check that the software parameters are set correctly.
Eight, when the X-axis of the engraving machine is walking, the Z-axis does not raise the knife, and it goes up but goes down.
1. Check whether the Z-axis stepper motor is running normally, the power and the current of the driver or its own fault; 2. Check if the Z-axis stepper motor line has poor contact or intermediate disconnection; 3. The control card is faulty.
Nine, the engraving machine spindle motor does not rotate or reverse
1. Check the setting of the parameters of the inverter; 2. Whether the signal line of the inverter is reversed.
X. When the engraving machine is turned on, the axis is turned off.
1. Problems with the drive or poor contact of the computer output signal line; 2. Poor contact of the motor line.
11. The limit phenomenon occurs during the engraving process of the engraving machine
1. Check if the engraving path exceeds the engraving range; 2. The soft limit set by the parameters in the software.
12. The engraving machine's sending software can't open normally, and the engraving stuff is deformed.
1. Reinstall the new system and software; 2. Check if the X, Y axis screw and screw are loose; 3. The carving knife has a problem.
13. The spindle motor suddenly stops or slows down during the working process of the engraving machine.
1. The working voltage is unstable or overloaded, and a voltage regulator can be added; 2. Check if the middle line is connected well, and whether the line head has de-soldering.
14. When the engraving machine sets the origin, the distance between the forward and the right is sometimes uncertain.
1. The limit switch fails. When the system returns to the original point of the system, the limit switch is closed and popped open, and the limit switch can be changed. 2. The drive line is loose, try to fix it tightly.
15. When the engraving machine starts resetting, the X-axis, Y-axis, and Z-axis positions may be indefinite.
1. The limit switch is broken (the limit switch is always closed), and it can be replaced; 2. The drive line is broken (X-axis 14-pin and 15-pin short-circuit, Y-axis 13-pin and 15-pin short-circuit, Z-axis 31-pin and 15-pin Short circuit), change the drive line or separate the short circuit; 3. The drive board is broken, you can change the drive board.
Sixteen, the engraving machine spindle stopped
1. Internal short circuit of the spindle; 2. Current shielding; 3. Incorrect parameter setting of the inverter or its own fault; 4. Fault of the control card; 5. Short circuit of the main axis or data line.
Seventeen, the engraving machine spindle rotation sound is not normal
1. The inverter is set incorrectly; 2. The spindle does not turn; 3. The spindle itself has a problem (bearing damage).
18. When the engraving machine moves or returns to the mechanical origin, the direction is opposite.
1. Change the file in Notepad; 2. Modify the wiring method of the inverter; 3. Modify the motor direction in Weihong Software.
Nineteen, the engraving machine can not return to the mechanical origin
1. The direction is opposite; 2. The control card is faulty or loose; 3. The limit switch or data line is faulty; 4. The driver is faulty; 5. The step is close to the motor fault.
Twenty, the engraving machine spindle can not automatically turn or stop
1. Control card failure; 2. Inverter failure.
Twenty-one, the engraving machine opens the Weihong software, the computer prompts "operation failed" prompt
1. Check if the driver of the board is installed, or replace the board with a PCI slot; 2. Reinstall the two data cables to check if there is any broken needle; 3. There is a problem with the board, replace Board.
Twenty-two, the engraving machine opens the software prompt: three-axis alarm, initialization error number four